Description:

JSW / 30Ton Rail bound manipulator

1. Second hand JSW 30Ton Rail bound manipulator

2. Including - All cylinder overhaul, changing of packing seal, bush, etc.
- Retrofit of all bearing part
- Retrofit of all reducer gear unit
- Retrofit of all pump
- Changing of filter element
- New PLC(Siemens S7) main panel
- New control cable
- All motor rewinding(60cycle, 415volt)
- New painting
- Pre-dispatch testing(at Korean factory)
- Retrofit of abrasion part
- Supervising(3-Egineers)of Installation, Commissioning, integration (Press&Mani) Training (Air ticket, accommodation, 3 times meal should be provided by customer )

Scope of Supply

1-1. Included Supply Part

30Ton Rail bound manipulator assembly
Oil hydraulic control system
Electric and electronic control system
Hydraulic piping and fittings
Manipulator foundation drawing and loading data
All documentation, drawings and manual
Auto lubrication system
Forging press with manipulator integration
Export packing
Supervising of commissioning, training
Rail track with rack gear
Cableveyor and cableveyor track
Retrofit of manipulator
Painting

1-2. Exclusions from Scope of Supply and Services

All Indian taxes and duties
Related matters to all environment permission in relation to environment, noise, vibration and etc.
Civil works and operator cabin and related matters to a structure
Utilities (air, water, electricity)
Hydraulic oil & Flushing oil
Material for production trials
Installation of pit cover around manipulator
Cooling Tower and cooling water pump and piping
Lubrication oil
Nitrogen Gas
Rail track support frame

Technical specifications of JSW 30Ton
Rail Bound Manipulator (JSW. Japan)
- Retrofit 2017 (New hydraulic, electric system)

1. Carrying capacity, nominal 300 kN
2. Tongs clamping moment 600 kNm
3. Tongs openings, without inserts, round 400/1800 mm round / with inserts 200-400 mm round
4. Max. turning circle of opening tongs 3000 mm
5. Min. tongs center height above rails 1500 mm
6. Max. tongs center height above rails 2600 mm
7. Vertical stroke of tongs parallel to floor 1100 mm
8. Vertical tilting angle of tongs 7° down, up
9. Horizontal side shift of tongs ±250 mm
10. Horizontal slew angle of tongs ±7°
11. Horizontal movements of tongs in forging direction, relative to carriage ±250 mm
12. Centre rail distance 4,000 mm
13. Speed, times:
- forging 0-30 m/min
- traveling 0-50 m/min
- turning of tongs 0-15 RPM
- lifting and lowering of tongs, compl. Stroke 100 mm/sec
- clamping of tongs, compl. Stroke 80 mm/sec
14. Total electrical capacity installed, approx. 300 kW
15. Total delivery of the main pumps 550 L/min
16. Total capacity of accumulator 120 l
17. Usable capacity of accumulator 50 l
18. Cooling capacity, with max. water inlet tem. 36℃, min. 120 kW
19. Travel distance 20 m
20. Weight on rails approx. Mechanic + Hydraulic Approx. 160 t