SISTEM TEKNIK COMPLETE ALUMINIUM INGOT CASTER PLANT

 

1 Second-hand complete aluminium ingot caster plant
Mfc.: Sistem Teknik   
Built: 1/2015  
Stopped in 4/2015
Recycling capacity:  5000 Ton/annum Qty. 12 Units of Pyrotek molds
Dim. of Aluminium ingot:  1000 x 1000 x 500 mm Weight: 500 kg
Charging material:  Aluminium cans, profiles, sheets, motor blocks, wheels etc.
Scope of supply: Aluminium shredder  Magnetic separator
Aluminium de-coating machine   Baler   Aluminium gas furnace
Aluminium casting system    Gas generator
Mass ARUN spectrometer    Air compressor, conveyors, forklift, etc.
Shredder and magnetic separation conveyor
Mfc.:  YSS   Type: Mono shaft shredder  J600
Capacity: 500 kg per hour high power electrical shredding machine
Mono shaft shredder style   PLC automatic control unit Siemens
Hydraulic unit for material pushing to shredding wheel
Current control for shredder reverse – safe usage
Shredded aluminium pass onto conveyor unit
Magnetic separation system for steel removal
Electrical vibration system for dirt removal

Qty. 1 Melting furnace
Mfc.:  Sistem Teknik  Type: SAMHF-6 Stationary Alu melting/holding furnace
Natural gas 6 ton melting furnace
Made in Europe CE standard of quality and pollution control
Casting capacity of 20 ton of aluminium per day
PLC automatic control unit including HMI system – Siemens
Qty. 2 proportional control gas burners
Hydraulic unit for door lifting include pneumatic door clamp
Wide charging door for easy material load
Pressure controlled Chimney, to reduce energy waist
Fume hood and suction chimney automatic operated
Refractory of furnace manufactured by  CALDERYS

Casting system
Mfc.:  Sistem Teknik   Type:  Manual rotation
Capacity: 5 -6 ton per cast  10 units of PYROTEK sow/ingots molds
Qty. 2 spare molds
2 furnace molten aluminium exit control by auto pneumatic system
Replaceable cones for each cast for easy and clean material flow
Material flow can be controlled electrical/ pneumatic
5 meter long launder in axis system and manual driven
Heating torches for molds and launder preheating
Fast casting system, 15-20 minutes of full load casting

De-coater machine
Mfc.:  Minggong    Type:  ADEX STYLE
Capacity: 1 ton/ hour decoating machine
Decoating temperature up to 800 °C in burner chamber, 600 °C in drum
PLC automatic control unit including HMI system
Heating by natural gas burner system
Design of system IDEX style, utilize and burn the gases before exhausting to chimney,
this way gaining energy and reduce pollution
Drum speed can be adjusted by speed controller
Heat ramp and air control is automatically adjusted by speed controller
Chimney opening is pressure controlled to reduce energy waist
Material in feed via conveyors

Hydraulic baler
Mfc.:  YSS   Type: Manual operation hydraulic valves
Capacity: 1 ton/ hour   Qty. 1 hydraulic main pump
Hydraulic valves with manual control system   Easy and simple to use

ARUN Mass spectrometer
Mfc.:  Polyspek ARUN mass spectrometer
Coming with operation system build in with touch screen
Compact size, fit on desk
Standard factory calibrated programs
No vacuum pump needed
High-resolution argon flushed optical system
High-resolution CCD with 100,000 I Pixels
Solid-state spark source

NATURAL GAS GENERATOR
Mfc.:  BS Power
Power:  320 kVA   Type: natural gas generator
Clean and cheap means of energy
Can be manual operated or controlled by nepa hold Cummins motor