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ALUMINIUM HOT AND COLD ROLLING MILL PLANT 1. LINE DESCRI

ALUMINIUM HOT AND COLD ROLLING MILL PLANT 1. LINE DESCRI

Description:

ALUMINIUM HOT AND COLD ROLLING MILL PLANT
 
 
1. LINE DESCRIPTION
1) 1 X Seoul Furnace Co. ALCO Engineering MELTING FURNACE1995
2) 1 X Seoul Furnace Co. Hanna Eng Co. HOLDING FURNACE1995
3) 1 X RAMCO, SAELON I&C SLAB CASTING MACHINE 1995
4) 1 X Mannesmann INGOT SCALPER 1995
5) 1 X Mannesmann BAND SAW 1995
6) 3 X DeuksungEng Co, Hana Eng Co ANNEALING FURNACE 1995
7) 1 X POSCON HOT ROLLING MILL 1995
8) 1 X POSCON Cold ROLLING MILL 1995
2. TECHNICAL SPECIFICATION
2.1 MELTING FURNACE             
1)Capacity :45 Ton/ch                                    
2)Brand  :SeoulFurnace, ALCO Engineering                                   
3)Built  :1995.2 /2007.1                             
4)Major specification                                   
A)Fan   :90㎥/min*30㎾*440V*4P ~1set                               
 :120㎥/min*37㎾*440V*4P ~1set                               
B)Fuel Consumption   :RSH-400G(4,000,000Kcal/h. LNG
Thermal storage type for burner ~2set                                    
C)Electric controller   :MCC Panel – 1 set (MASTER- K300S)                                       
5)Auxiliary equipment                                  
A)Electrostirrer (7315L*2300W*2100H) ~      1set                                 
 *Out put power :300A                              
 *Range for cycle  :1~6 Hz                           
  *Type for stirrer :Forward and reverse                                  
 B)Pollution control equipment  : 1500㎥/min Water scrubber type ~1set                               
This furnace is melting for ingot or scrap of the aluminum material and reverberator furnace.
Melting temperature is 900℃ that heating by LNG[Thermal storage type] burner / Average consumption
:65㎥/ton)
Auxiliary equipment is as below
-water scrubber, Exhaust fan, Cooling fan                               
 
 
2.2.FOLDING FURNACE   
1)Capacity   :45 Ton/charge                                            
2)Brand   : Seoul furnace co, Hana Eng Co                                   
3)Year   :1995.2                                        
4)Specification                                            
    A)Fan   :83㎥/min*19㎾*440V*4P ~1set                               
B)Fuelconsumption   :1,500,000Kcal/h. LNG Burner ~1set :1,000,000Kcal/h. LNG Burner ~1set
C)Electric controller  :MCC Panel 1set(MASTER- K500) 
D)Hydraulic unit :PV2R2*30HP*6P*440V ~1set   ¢260*1900st  cylinder ~2set                                
This folding furnace that purpose of maintaining the melted temperature is coming and control for various component alloys with flushing works.                             
When will be transfer to caster for melted material by hydraulic tilter at casting work                                       
 
 
2.3. SLAB CASTER                                  
1)Capacity :40 Ton/charge                                                       
2)Brand :RAMCO, SAELON I & C                                          
3)Year  :1995.2 /2007.8                                                        
4)Specification                                                         
A)Hydraulic unit 
:A10VSO45DFR/30R-PPA12NOO*11KW*6P*440V ~1set    :4535V42A25*37KW*6P*440V ~1set                                                                                                        
 :35V35A-11A22R*7.5KW*6P*440V ~1set                                                                                                
:24"Rod*27"Bore*280"st  cylinder ~1set                                 
B)Cooling system :6,000L/min*55KW*4P*440V ~2set       
:4 ,500L/min*30KW*4P*440V ~1set                               
C)Electric controller :MCC Panel  1set(AB-5)                                                        
D)Caster  :524W*1420L Mold ~5set                                                       
5)Auxiliary equipment                                                             
A)Degassing system ~1set                                                                  
 Casting for slab by slab mold that down casting type of hydraulic system and casting speed is 40mm/min
~ 60mm/min average able to slab length is max 7M long with 508mm Height and 1400mm width
Auxiliary equipment consist Slab tong,Exhaust fan for removal steam, degassing equipment and filter                                                               
 
2.4. BAND SAWING MACHINE                                                               
1)Capacity   :4pcs/hr                                                                 
2)Brand    :Mannesmann                                                          
3)Year  :1995                                                                       
4)Specification                                                                       
A)Cuttingsystem   :3800mmL*1500mmB*5070mmH
  (1.25teeth/in*41mmW81.3mmt*3066mmL) ~1set