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KOREA/GERMANY COLOR COATING LINE YEAR 2005

KOREA/GERMANY COLOR COATING LINE YEAR 2005

Description:

KOREA/GERMANY COLOR COATING LINE YEAR 2005
 
 
COLOR COATING LINE
(PCM EQUIPMENT)
PCM(Pre-Coated Metal) EQUIPMENT
Make: Korea/Germany
Manufacturing year: 2005
Stopped year: 2015
Flow Coater: Burkle (Germany)
Far-Infrared Radiation Heater: Elstein (Germany)
 
Product: Texture, Metallic, Embossing, Pearl Clear
Color Steel Plate for Home electronic appliance
(TV, Refrigerator, Washing machine, etc.)
Type: Sheet to sheet
Line speed: 32m/min
Production Capacity: 2400ton/month
Material: EG, CR, GI, etc.
Sheet thickness: 0.4~1.0mm
Sheet width: 300~1219mm
Sheet length: 600~4500mm
 
Equipment Specification
1) Sheet input equipment (Parallel type)
Input lift 2 units
Absorption input machine 2 units
Magnetic conveyor 1 unit
2) Pre treatment equipment:
Degreasing and water cleaning equipment by spray
STS booth: 3600 2units, 4000 3units
STS liquid tank 3M³ 6units
FRP pump 7.5Hp 6units
Nozzel, Squeeze roll 6units
Conveyor and motors
 
3) Roll coater 5units
Usage: Coating and Pre chrome coating
- 3 roll type 34m/min, 3Hp cyclone motor drive
- Back face post-treatment coater 1unit
- Back face water paint coater 1unit
- Back face oil paint coater 1unit
Front face post-treatment coater 1unit
Under coater 1unit
4) Flow coater 2units
Usage: Under coating, top coating, clear coating
Pouring head, Drive(2Hp), Pump(German make Burkle)
Tank, filter, Conveying belt
5) Dryer (Oven) 3units
Type: Electric heater dry
Oven case, Ceramic heater, SCR, Chain conveyor
VOC exhaust duct
Back face dry oven 1unit
Under coating oven 1unit
Top coating oven 1unit
6) Cooling system
Air cooling type 1unit
Water cooling type 1unit
7) Film attaching machine 1unit
Protective film
8) Down conveyor
9) Moving slope conveyor
10) Gang slitter 2units
Usage: Slitting according to the user’s demand
11) Auto loading piler 2units
12) Boiler 1.5ton
Steam boiler (fuel: Gas)
13) Main Panels, Operation Panels
 
 
< FLOW CHART >
1) Sheet input
2) Pre-treatment
3) Back face post-treatment coating
4) Water paint back face coating
5) Oil paint back face coating
6) Back face oven dry
7) Post-treatment coating
8) Under coating
9) First flow coating
10) Under oven
11) Second flow coating
12) Top oven dry
13) Cooling
14) Film attaching
15) First Cutting
16) Second Cutting
17) Inspection and loading